INVENTORY NUMBER: E-5500
TORAY FOY LINES:
RUNNING ON NYLON-6 - CAN RUN ON POLYESTER BY ADDING CRYSTALIZER
YEAR 1980
STOPPED IN JULY 2004
ALL DOCUMENTATION IS AVAILABLE
AVAILABLE FOR INSPECTION
300 KW/HR PER LINE (APPROX)
EXCELLENT CONDITION
THERE ARE 4 LINES.
TWO PRODUCE 40/10 AND 50/10 AND TWO PRODUCE 70/24 AND 80/24 ALSO 100 DENIER.
THE TWO LINES ON 40/10 AND 50/10 PRODUCE 3.2 TONS PER DAY EACH LINE
FOR A TOTAL OF 6.4 TONS PER DAY FOR THE TWO LINES.
THE TWO LINES ON 70, 80 AND 100 DENIER PRODUCE SIX TONS PER DAY EACH LINE
FOR A TOTAL OF 12 TONS FOR THE TWO LINES.
DSD PROCESS:
NYLON-6 DSD YARN IS PRODUCED BY USING DRIED NYLON-6 CHIPS (FD CHIPS)
AS THE RAW MATERIAL.
THIS PROCESS COMPRISES A SPINNING PROCESS AND A TAKE-UP PROCESS.
IN THE SPINNING PROCESS, THE FD CHIPS ARE CONVEYED INTO A FEED TANK
BY GRAVITY AND DISCHARGED INTO AN EXTRUDER BY GRAVITY.
IN THE EXTRUDER THE POLYMER IS MOLTEN AND EXTRUDED UNDER HIGH PRESSURE
AND CONVEYED INTO METERING PUMPS THROUGH DIVERGENT POLYMER PIPES.
THE MOLTEN POLYMER MEASURED BY THE METERING PUMP IS FILTERED IN THE
SPINNING PACK AND THEN SPUN CONTINUOUSLY THROUGH THE SPINNERET.
THE FRESH SPUN YARN IS COOLED IN A QUENCHING CHAMBER BY
CONDITIONED AIR
AND PASSED TO THE TAKE-UP PROCESS THROUGH A SPINNING DUCT.
IN THE TAKE-UP PROCESS THE YARN HAS SPIN-FINISH APPLIED AND IS DRAWN
BETWEEN THE 1ST GODET ROLLERS AND THE 2ND GODET ROLLERS.
THE YARN IS HEAT-SET ON THE 2ND GOTET ROLLERS BY ELECTRIC HEATER,
ENTANGLED BY SPECIAL NOZZLE WITH COMPRESSED AIR AND WOUND UP ON
A PAPER TUBE.
THE WOUND DRUM IS CONVEYED TO THE SORTING PROCESS.
SPINNING MACHINE:
(4 SETS)
1 - MACHINE = 1 - EXTRUDER = 8 - SPIN BLOCKS = 16
- METERING PUMPS = 64 - SPINNING PACKS = 64 SPINNERETS = 16
- QUENCHING CHAMBERS
SPINNING POSITINO PITCH: 800 MM
EACH COMPLETE SPINNING MACHINE COMPRISES:
1 SET EXTRUDER ASSEMBLY WITH MOTOR AND HEATER (HORIZONTAL TYPE)
1 SET POLYMER PIPE WITH OUTLET FLANGE AND HEATING BOXES
8 SETS SPIN BLOCKS WITH ELECTRIC HEATER - EACH SPIN BLOCK
WITH 8 PACK HOUSING
16 SETS METERING PUMPS (THREE GEARS AND DOUBLE TYPE)
16 SETS METERING PUMP DRIVE DEVICES WITH REDUCER
AND MOTOR (INDIVIDUAL DRIVE)
16 SETS SPINNING PACKS
64 SETS SPINNERETS
16 SETS QUENCHING CHAMBERS WITH ACCESSORIES
10 SETS VENT BOX ASSEMBLIES AND RUPTURE DISK ASSEMBLIES
1 SET SPINNNG MACHINE FRAME ASSEMBLY AND OPERATING PLATFORM
1 LOT FLOOR PLATE ASSEMBLY
16 SETS SPINNING DUCTS AND SUB DUCTS
1 SET MOTOR AND HEATER CONTROL PANEL
1 LOT INSTRUMENTS AND INSTRUMENT PANEL
1 SET STATIC INVERTER
TAKE-UP MACHINE:
(4 SETS)
EACH COMPLETE TAKE UP MACHINE CONSISTS OF:
16 SPINNING POSITIONS WHICH ARE INDIVIDUALLY EQUIPPED
WITH 2 WINDING UNIT
SPINNING POSITION PITCH: 800 MM
EACH WINDING PACKAGE: APPROX 5.7 KG
MECHANICAL SPEED: MAX 4500 M/MIN
EACH COMPLETE TAKE-UP MACHINE COMPRISES:
16 SETS GODET ROLLERS WITH MOTOR (INDIVIDUAL DRIVE).
EACH SET CONSISTS OF:
1 SET 1ST GODET ROLLER (2 ROLLERS)
AND 1 SET 2ND GODET ROLLER (2 ROLLERS).
32 SETS WIDING UNIT ASSEMBLES WITH MOTOR.
FOUR YARN ENDS/WINDING UNIT - TW601 MECHANICAL SPEED: MAX 6000 M/MIN.
1 SET SPIN-FINISH SUPPLY SYSTEM
1 SET PIPING ASSEMBLY FOR SPIN-FINISH
AND COMPRESSION AIR INSIDE MACHINE
1 SET FRONT PLATE AND MACHINE FRAME ASSEMBLY
1 SET GUIDES AND GUIDE HOLDERS
1 SET COMMON BASE
1 LOT MOTOR AND HEATER CONTROL PANELS
1 LOT STATIC INVERTERS
PRODUCTIVITY:
(1) DENIER: 40
(2) OUTPUT: 33.4 G/MIN PACK
(3) WINDING SPEED: 4000 M/MIN
(4) TOTAL EFFEIEICNY: 94%
(5) NUMBER OF SPINNING PACKS: 64 PACKS/MACHINE
THE CURRENT EXTRUDER EQUIPMENTS ARE:
2 - 90 MM/20 D TORAY FOR 40 DENIERS
2 - 120 MM/24 D BARMAG FOR 70-100 DENIERS
CALCULATION:
33.4 X 64 X 1440 X 0.94 X 4 X 0.000001 = 11.6 TONS
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