REFERENCE NUMBER: G-2315
SINGLE SIDE LAMINATION MACHINE FOR PP OR PE TO WOVEN CLOTH
Description of Goods/Quantity
SINGLE SIDE LAMINATION MACHINE
MODEL NO: LM60-10/S/1 Complete Line
MAIN SPECIFICATION
Usage: Single Side Lamination
Basic Material: PP/PE Woven Cloth
Material: LDPE, PP Plastics
Production Width: 600-1000 mm
Production Thickness: 0.012 ~0.040 mm
Line Speed: Max. 120 meter /min
Operation Electric Control Panel: Touch Screen Type Synchronized System x 1 Unit
A. EXTRUDER/1 UNIT
Output Capacity: 90 KG /HR
Screw Diameter: f60 MM
Screw Material: SACM-645 (JAPAN MADE)
L/D Ratio: 32/1
Screw Rotary: 10-120 R.P.M/Min
Driving Motor: AC 30HP (SIEMENS) With Inverter Control
Heating Zone: 3 Zones
(Ceramic Heater with PID Meter +SSR Control)
Heating Capacity: 28 KW
Cooling Fan: 3 Sets Cooling Blower
Vacuum Auto Loader: 1 Set
Extruder Moving System: AC 1 HP Brake Motor
Hopper Dryer: 1 Set (Capacity: 50KG, )
Pressure Meter: 1 Set (Italy Made)
B. T-DIE/1 Unit
T-DIE Material: BUDERUS 2311 ISO-BM P20 (GERMANY)
Width of T-Die: 1200 MM
Heating Zones: 5 Zones (PID Meter +SSR CONTROL)
Heating Ccpacity: 18 KW
C. Unwinder Section/1 Unit
Max Diameter of Un-Winding: f1200 X 1000L
Auto Tension Controller: 1 Set (NIRECO JAPAN)
Edge Position Controller: 1 Set
Air Shaft: 3” x 2 Sets
D. Laminating Section/1 Unit
Chiller Roller: f 500 mm X 1150 mm (L)
Silicon Roller: f 250 mm X 1150 mm (L)
Guide Roller: f 150 mm X 1150 mm (L)
Pre-Heater Roller: f 350 mm X 1150 mm (L)
Driving Motor: AC 5 HP (SIEMENS) with Inverter Control
Heating Capacity: 11KW
Edge Cutting Device: 1/4 HP Motor x 2 Sets
Edge Yarn Reclaiming Blower: 2 HP
E. Winder Section: Surface Friction/1 Unit
Max. Diameter of Winding: f 1200 mm X 1000 mm (L)
Winding Roller: f 270 mm X 1150 mm (L) x 4 pcs
Guide Roller: f 75 mm X 1150 mm (L)
Driving Motor: AC 5HP (SIEMENS)
Auto Cutting & Roll Change Device: 1 Set
G. Edge Yarn Winder: Double Roll/1 Unit
Driving Motor: 0.4 KG/M
Diameter: f 550 mm X 350 mm (L)
H. Cooling System:/1 Unit
7.5 HP Water Cooling Chiller : 1 Set
20 Ton Cooling Tower: 1 Set
3 HP Water Pump: 1 Set
2 HP Water Pump: 1 Set
(CLICK HERE FOR PICTURES)
REFERENCE NUMBER: G-1612
MULTI-FUNCTIONAL 3-ROLL PUR HOT MELT APPLICATION SYSTEM FOR SALE:
THE MACHINE INCORPORATES OUR NEW 3-ROLL HOT MELT APPLICATION HEAD
WITH INTEGRAL UNWINDS, REWIND AND LAMINATING NIP.
THE UNIT CAN BE DESIGNED FOR LAMINATION OF FABRIC TO FABRIC,
FABRIC TO FOAM, AND FABRIC TO FILM, AND MANY OTHER SUBSTRATE COMBINATIONS.
OPERATING CONDITIONS:
WEB WIDTH: 180mm
ROLL FACE WIDTH:
-GRAVURE ROLL: 2200mm
-OTHER ROLLS: 2000mm
MAXIMUM MECHANICAL SPEED: 40 MTRS/MINUTE
APPROXIMATE COAT WEIGHTS: A RANGE OF COAT WEIGHTS CAN BE ACHIEVED,
DEPENDENT UPON THE NATURE OF THE ENGRAVING ON THE ROLLER. TO COVER
A WIDE RANGE OF COAT WEIGHTS IT MAY BE NECESSARY TO HAVE TWO OR
MORE ROLLERS. THE ROLLER MOST WIDELY USED AT THE PRESENT TIME HAS
BEEN SPECIALLY DEVELOPED BY US, ACHIEVES 4-22 G/M² (THIS QUOTATION
INCLUDES FOR THE SUPPLY OF ONE ENGRAVED ROLLER ONLY. FURTHER ROLLERS
ENGRAVED TO THE APPROPRIATE CHARACTERISTICS CAN BE SUPPLIED AT EXTRA COST).
COMPUTER POINT AND UNIFORM POINT ROLLERS ARE SUPPLIED UPON REQUEST
AND SUBJECT TO EXTRA COST.
PRODUCTION SPEED : 0-40 MTRS/MINUTE - DEPENDENT ON MATERIALS BEING
LAMINATED, COAT WEIGHTS REQUIRED,VISCOSITY OF ADHESIVE AND TYPE.
MATERIALS:
-FABRICS - WOVEN, KNITTED
-PU AND OTHER FOAMS
-LYCRAS, FILMS, FOILS AND PAPER
OPERATION: NON CONTINUOUS - CONTINUOUS ON REQUEST
DRIVE SYSTEM: FULLY SYNCHRONISED AC INVERTER SYSTEM
STANDARDS. THE MACHINE WILL BE BUILT IN FULL CONFORMITY TO CURRENT
EU STANDARDS AND REGULATIONS.
SERVICE REQUIREMENTS:
AMBIENT CONDITIONS: 5 TO 40°C
ELECTRICS: 230 V / 400 V / 50 HZ - OR AS ADVISED
CONTROL VOLTAGE: 110 V / SINGLE PHASE - OR AS LOCAL REGULATIONS
COMPRESSED AIR: 6 BAR MINIMUM
COOLING WATER: TO CLIENTS REQUIREMENTS
MACHINE COLOR: RAL 1013 OFF WHITE OR AS REQUIRED
MACHINE SPECIFICATION:
THE EQUIPMENT WILL COMPRISE THE FOLLOWING ELEMENTS:
(1) ADHESIVE COATING & LAMINATING UNIT:
IN DETAIL, THIS ASSEMBLY COMPRISES THE FOLLOWING:
(A) OIL FILLED AND ELECTRICAL HEATED ENGRAVED APPLICATOR ROLLER
- THIS ROLLER IS PRECISION MACHINED AND DESIGNED TO BE CHANGED
QUICKLY AND EASILY IF REQUIRED. THE COAT WEIGHT GIVEN BY ANY
PARTICULAR ENGRAVING WILL DEPEND UPON THE ADHESIVE SYSTEM BEING
EMPLOYED, THE TEMPERATURE OF THE ADHESIVE AND THE ASSOCIATED DOCTOR
BLADE AND APPLICATOR ROLLER, THE NATURE AND TYPE OF MATERIALS TO BE
LAMINATED, THE ENGRAVING APPLIED TO THE ROLLER, AND THE MACHINE SETTINGS.
OUR EXPERIENCE TO DATE SHOWS THAT WITH THE ROLLER MOST WIDELY USED WE
CAN VARY THE COAT WEIGHT FROM 4 TO 22 G/M². OTHER COARSER ENGRAVINGS
WOULD ACHIEVE HIGHER COAT WEIGHTS.
THE APPLICATION ROLLER IS SYNCHRONISED WITH THE BACK-UP ROLLER AND
DRIVEN USING AC MOTOR AND INVERTER. IT IS GAP ADJUSTABLE TO THE
BACK-UP ROLLER TO FACILITATE DIFFERENT THICKNESSES OF FABRIC AND FOAM.
DIGITAL DIAL GAUGES DISPLAY THE ACTUAL ROLLER GAP SET.
(B) AN ELECTRICALLY HEATED DOCTOR BLADE ASSEMBLY IS PROVIDED, WHICH
FORMS A TROUGH TO CREATE A BANK OF ADHESIVE. THE DOCTOR BLADE
ASSEMBLY IS PNEUMATICALLY OPERATED AND IS TEFLON COATED. BOTH DOCTOR
BLADE AND ROLLER TEMPERATURES ARE ACCURATELY CONTROLLED AND ADJUSTED
BY MEANS OF A PID TEMPERATURE CONTROLLER.
(C) A SILICONE OR STEEL COVERED BACK-UP ROLLER IS SUPPLIED IN A FIXED
POSITION. THIS ROLLER IS SYNCHRONISED WITH THE APPLICATION ROLLER
AND DRIVEN USING AN AC INVERTOR DRIVE SYSTEM.
(D) A NIP ROLLER IS SUPPLIED ABOVE THE BACK-UP ROLLER. THIS ROLLER
IS CONSTRUCTED IN A SIMILAR MANNER TO THE BACK-UP ROLLER. IT IS
HOWEVER GAP ADJUSTABLE AND ACTUATED USING PNEUMATICS, PRECISION
SLIDES AND AC DRIVES CONNECTED TO BALL SCREWS. DIGITAL DIAL GAUGES
MEASURE THE GAP THAT HAS BEEN SET. THE APPLICATION ROLLER IS
ACTUATED IN THE SAME MANNER.
(E) A LAP ROLLER, ALUMINIUM AND HARD ANODISED, IS SUPPLIED:
ADJUSTABLE IN POSITION TO ALLOW DIFFERENT WEB PATHS THROUGH THE
APPLICATION NIP.
(F) A STAINLESS STEEL DRIP TRAY IS SUPPLIED AND FITTED UNDERNEATH
THE APPLICATION GROUP. IT IS TEFLON COATED.
(G) ALL CONTROLS ARE CONVENIENTLY LOCATED WITHIN THE MACHINE
FRAMEWORK. AN INTERFACE IS SUPPLIED IN THE FORM OF A SIEMENS
TOUCH-SCREEN WHICH ENABLES ALL MACHINE PARAMETERS TO BE DISPLAYED,
RECORDED AND RECALLED. MAIN CONTROL LOGIC IS VIA A SIEMENS PLC.
(H) ALL NIPS HAVE A PNEUMATIC NIP GUARD WHICH WHEN ACTIVATED,
WILL BLOW THE ROLLER APART 125mm, AND STOP ALL THE DRIVES.
(2) DRUM MELTER:
INCLUDED IN THIS SPECIFICATION IS A 200 LITRE NORDSON HOT MELT
DRUM MELTER WITH THE NECESSARY TRACE HEATED HOSE AND INJECTOR.
THIS UNIT COMES COMPLETE WITH ADHESIVE LEVEL SENSOR.
(3) ELECTRICS:
ALL NECESSARY ELECTRICAL ANCILLARY EQUIPMENT IS HOUSED WITHIN A
SEPARATE ELECTRICAL CABINET BUT WHICH FORMS PART OF THE MAIN MACHINE.
(4) OTHER FEATURES INCLUDED IN THIS SUPPLY:
(A) THE UNWIND STATIONS ARE SUPPLIED COMPLETE WITH AIR BARS AND
SELF-CLOSING SIDE SHOULDERS. THESE SELF-CLOSING SIDE SHOULDERS
IN BOTH POSITIONS (PRIMARY AND SECONDARY) HAVE INTEGRAL PNEUMATIC
BRAKE UNITS FOR TENSION UNWIND CONTROL. THEY ALSO HAVE THE FACILITY
TO BE MANUALLY GUIDED FOR FABRIC ALIGNMENT AND COULD BE LATER
RETRO-FITTED WITH MOTOR CONTROL AND EDGE GUIDANCE SYSTEM
(AT EXTRA COST)
WHEN AND IF REQUIRED. AN OPERATOR PLATFORM IS PROVIDED WHICH
ACCOMMODATES ONE OF THE UNWIND POSITIONS.
(B) INCLUDED ARE TWO DRIVEN CORD EXPANDERS TO MAINTAIN CREASE
FREE OPERATION FOR ALL SUBSTRATES BUT IN PARTICULAR FOR FILMS.
ONE FOR THE PRIMARY SUBSTRATE AND ONE FOR THE SECONDARY SUBSTRATE.
(C) A NON DRIVEN FILM UNWIND SYSTEM WHICH IS TO PRESENT FILMS
IN AN APPROPRIATELY TENSIONLESS CONDITION FOR LAMINATION IS PROVIDED.
(D) THE REWIND STATION INCLUDES FOR THE SUPPLY OF AN AIR BAR,
SELF-CLOSING SIDE SHOULDERS AND AN APPROPRIATE DRIVE.
(E) INCLUDED IS A TWIST RAIL TENSION DEVICE FOR THE PRIMARY FABRIC.
QUANTITY: 1
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